500/800 Steel Bar Shearing Line
Steel Bar Shearing Line is designed for high-speed and precise cutting of steel bars, making it perfect for large-scale construction and manufacturing projects. This machine combines speed and precision, offering cutting speeds between 6 and 10 seconds per cut. With the ability to handle bar lengths from 2 to 12 meters, it achieves a balance of efficiency and accuracy, ensuring high-quality performance in demanding environments.
Key Features:
- High-Speed Cutting: Achieves cutting speeds of 6-10 seconds per cut for clean and precise shearing of steel bars.
- Wide Cutting Range: Capable of cutting bars from 2m to 12m in length, with an effective processing width of 450-500mm.
- Fast Material Handling: 0.8-0.9m/s transmission speed for quick and precise movement of materials, enhancing productivity.
- Millimeter-Level Accuracy: Ensures accurate shearing lengths, reducing material waste.
- Enhanced Production Capacity: Can handle dozens of bars simultaneously, improving operational efficiency with a two-way unloading system.
- Reliable Clamping: Combines hydraulic and pneumatic methods for secure clamping during operations.
- Seamless Integration: Can connect with downstream threading or bending lines for automated production.
- User-Friendly Operation: Features a human-machine interface (HMI) with troubleshooting prompts, sound, and light alerts for material change.
- Servo-Driven Precision: Equipped with servo-driven fixed length system for efficient shearing and positioning.
- Advanced Electric Control: Offers an intuitive and reliable control cabinet for smooth machine operations.
Specifications:
| Specification | Value |
|---|---|
| Feed Speed (m/min) | 40-60 |
| Cut Length (mm) | 700-12000 |
| Cut Tolerance (mm) | ±5 |
| Cut Speed (time/min) | 30 |
| Blade Width (mm) | 260 |
| Mini Cut Length (Manually) (mm) | 10 |
| Mini Cut Length (Automatic) (mm) | 700 |
| Bar Diameter (mm) | φ10-40mm |
| Power (kw) | 47 KW |
| Size (LWH) | 26000 * 4500 * 1500 |
| Cutting Pieces | |
| – Diameter (mm) | 16 |
| – Pieces per Diameter | 13 |
Production Efficiency:
- Capable of processing 1,920 steel wire ends per 8-hour shift, equivalent to the output of seven manual workers.
- Incorporates a two-level storage bin and separate unloading system for different product specifications, streamlining the production process.
Maintenance & Operation:
- Quick thread rolling wheel replacement in just 10 minutes to minimize downtime.
- Easy-to-use human-machine interface for troubleshooting and issue identification.
- Low-maintenance design with fewer wearing parts for reduced operating costs and enhanced efficiency.
Safety & Integration:
- Hydraulic and pneumatic clamping for firm holding during cutting.
- Can be integrated with threading or bending lines to enable full automation and reduced manual work.
This advanced 500/800 Rebar Cutting Production Line provides a high-performance solution for steel bar processing, ensuring speed, precision, and cost-efficiency across large-scale construction projects.
