Purposes and Characteristics of Multi Roller Bar Straightening and Cutting Machine
Multi Roller Bar Straightening and Cutting Machine is primarily designed for the straightening and length cutting of various types of steel bars, including cold-rolled steel bars, plain round bars, and hot-rolled coiled round steel. This machine offers high levels of automation, fast pulling speed, and a continuous working system, making it an ideal choice for large-scale steel bar processing.
Machine Key Features:
- High Automation: The machine is highly automated, ensuring consistent operation and minimizing human error. It features a fast pulling speed and is equipped with an automatic counting shutdown device for added convenience.
- Surface Integrity: After straightening, the surface of the steel bars remains scratch-free, ensuring a high-quality finish. The strength loss during the process is minimal, and the straightness accuracy is excellent.
- Easy Operation and High Efficiency: The machine is simple to operate, with a straightforward blanking process. The result is increased production efficiency and reduced operational complexity.
Technical Specifications:
- Capacity:
- II Rebar (≤450N): Ø5mm to Ø14mm
- III Rebar (≤650N): Ø5mm to Ø12mm
- Cutting Length: From 300mm and up
- Cutting Error: ±0.2 cm
- Speed: 120 m/min
- Straighten & Traction Motor Power: 30 kW
- Pump Motor Power: 5.5 kW
- Voltage: 380V (Customizable)
- Straightening Degree: ±2mm/m
- Weight: 3800 kg
- Dimensions: 4380*1250*1500 mm
Machine consists of several key components:
- Traction and Straightening System: Responsible for straightening and pulling the steel bars.
- Hydraulic Cutting System: Provides accurate length cutting of the steel bars.
- Blanking Frame: Ensures proper storage and discharge of the processed bars.
- Electric Control Cabinet: Manages the machine’s operations and automates key functions.
Functionality Overview:
- Multi-Wheel High-Speed Operation: The machine uses multiple straightening wheels that efficiently realign bent steel bars at high speeds. This allows for quick processing, making it ideal for industries requiring large volumes of steel bars to be straightened in a short time.
- Precision and Accuracy: The machine ensures precise straightening and cutting, reducing waste and errors associated with manual processes. This precision improves the overall utilization of steel and minimizes material loss.
- High Efficiency and Cost-Effectiveness: Automation enhances productivity while significantly reducing labor costs. The machine’s ability to consistently produce standardized, straightened bars reduces the time and costs typically associated with manual labor, leading to lower production costs.
Application Areas:
- Large-scale Construction Projects: Provides straightened bars crucial for ensuring structural integrity and safety in construction projects.
- Infrastructure Development: Ideal for roads, bridges, and other infrastructure projects requiring high-quality steel reinforcement.
- Prefabricated Concrete Product Manufacturing: Ensures uniformity and quality in pre-made concrete components, which rely on straightened steel for reinforcement.
- Any Industry Requiring Standardized Steel Bars: Enhances the quality of final products in industries that need straightened and uniform steel bars.
Advantages:
- High-Speed Operation: The machine processes steel bars rapidly, improving efficiency in production lines.
- Minimal Error: The machine’s precision ensures that errors are kept to a minimum, resulting in better-quality output.
- No Wire Running: The design eliminates the need for wire running, simplifying the operation and reducing maintenance requirements.
Multi-Wheel Bar Straightening and Cutting Machine is a powerful tool for enhancing productivity and quality in the steel bar processing industry. Its automated features, high-speed operation, and precision make it an indispensable asset for large-scale construction projects, infrastructure development, and any industry that requires high-quality, straightened steel bars.
