CNC Steel Bar Threading Line

Steel Bar Threading Line is a cutting-edge piece of equipment designed for efficient and automated processing of steel bars. It brings advanced technology and intelligent operation together to streamline rebar threading, making it a key asset in modern construction and steel processing industries. Below are the key features and benefits of this system:

Intelligent Operation

CNC Rebar Threading Line is equipped with a Programmable Logic Controller (PLC) and a user-friendly touch screen interface, making it fully automated and easy to operate. This intelligent system allows a single operator to control the entire process with minimal manual intervention, simplifying operations and improving efficiency.

High Efficiency and Low Cost

• Automated Steel Bar Processing: The system can process entire bundles of raw steel bars without the need for manual feeding, significantly reducing labor requirements.
• Two-Speed Rolling Process: It features a two-speed rolling process, providing both high and low-speed operations for optimal performance.
• Simultaneous Processes: The machine performs multiple tasks at once—sawing, rib stripping, threading, and polishing—increasing efficiency by 1.5 times compared to traditional production lines.
• Increased Output: With a production capacity of 1,920 steel wire ends per 8-hour shift, the CNC line achieves the same output as seven workers using conventional methods, thus reducing labor costs.
• Rapid Wire Withdrawal Mechanism: The system includes a rapid wire withdrawal mechanism for high-speed operations, eliminating the need for reverse wire withdrawal.

Compact Footprint

The CNC Rebar Threading Line features a reduced space requirement of 16m x 8m, compared to traditional systems that require 30m x 8m. This compact design allows for more efficient use of floor space, lowering site costs and enabling better layout flexibility.

Easy Thread Rolling Wheel Replacement

The machine is designed for quick and easy replacement of the thread rolling wheel. By simply withdrawing the adjustment sleeve, the process takes just 10 minutes, minimizing downtime and ensuring smooth operation without long interruptions.

Improved Steel Bar Transfer

The horizontal transfer method used in the CNC line minimizes damage to wire buds and reduces the time required for steel bar transfers. This system ensures smoother handling and quicker transitions between processing stages, contributing to higher operational efficiency.

Low Maintenance Costs

• Fewer Wearing Parts: The CNC Rebar Threading Line is designed with fewer wearing parts, resulting in lower maintenance costs and reducing the need for frequent repairs or replacements.
• Increased Operational Efficiency: With less downtime for maintenance, the system operates more efficiently, leading to a higher return on investment over time.

Information Management

The production line is integrated with a Manufacturing Execution System (MES), which supports the remote transmission of real-time data. This includes detailed information about:

• Steel bar processing
• Quality control
• Production progress
• Equipment status

With this capability, operators and managers can monitor and manage the production line remotely from a control center, enhancing overall production efficiency and providing real-time insights into the operations.

Conclusion

Steel Bar Threading Line represents a leap forward in automation and efficiency within the rebar processing industry. With its intelligent operation, high efficiency, low maintenance costs, and compact design, this system optimizes production processes, reduces labor costs, and delivers reliable, high-quality results. Its integration with modern information management systems further elevates its utility, making it an invaluable asset for modern manufacturing operations.